roller sleeve of roller press

Customized design: According to the customer’s situation, there are two kinds of roller sleeves: composite casting and inlay hard alloy nails. By comparison of these two, each has its advantages and disadvantages. Composite casting roller sleeve is more convenient to overlaying welding after it is worn, and it can be offline overlaying welding or online overlaying welding. The service life of inlay hard alloy nails roller sleeve is longer than that of composite casting roller sleeve, but later maintenance is more troublesome, generally choose offline overlaying welding.
Manufacturing process: The composite casting roller sleeve adopts more advanced centrifugal casting technology, which greatly improves the casting quality. The casting nail adopts a specially designed staggered arrangement, which can keep the wear speed in the middle part and end part consistent and improve the utilization rate of the roller sleeve.
Quality Control: Strictly control the process in the production process, and take spectral analysis on the material to ensure the quality of the product.

Description

The Roller press roller here will not only save electricity and increase production, but also increase efficiency by more than 20,0000 USD per year

  1. Power saving

Through the transformation of the roller press casting roller, due to the good extrusion effect and the improvement of the output of the grinding machine, the system power consumption decreased by about 0.5kwh/t compared with the same period last year, and the average comprehensive electricity charge was calculated at 0.50 yuan /kwh

200×365×24×70%=1226400 tons;

1226400×0.5×0.5≈ 306,600 yuan=4200USD.

  1. Increase production and efficiency

With an average yield increase of 10t/h, the benefit per ton is calculated at $20 per year

10×365×24×70%=61320 tons

Benefit: 61320×20= 1226,400 yuan=168000USD

3, the average annual maintenance cost of normal surfacing roller surface needs about 650,000 yuan

  1. Payback period:179DAYS

After the transformation of the cast nail roller, the annual increase benefit is 1.533 million yuan, the total investment is about 1.07 million yuan, and the payback period is about 179 days (107×365=179 days)

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